Neil Hughes โ€” Trainer & Assessor

Safety

The boring stuff that keeps everyone in one piece

Telling people to be safe does not work. Giving them a routine does. Take 5s, pre-starts and hazard identification are part of the training session, not a separate box โ€” an operator who only does them when the trainer is watching has not been trained.

Six things

Where it actually goes wrong

  • Sand and soft floorsTraction, bogging avoidance, and getting out of it without wrecking a machine.
  • Tyre damageThe most expensive habit an operator can have, and entirely preventable.
  • Exclusion zonesPositioning, spotting, and light vehicle interaction around a working machine.
  • Berms and windrowsFloor standards maintained through the shift, not repaired afterwards.
  • Fatigue and changeoversHot seat handovers done properly, with the machine and the operator both checked.
  • Radio disciplineThe right channel, the right call, before the machine moves.
Fleet L3 with the service truck alongside. The tyre in front came off something that was driven over the wrong thing.
An older CAT wheel loader, fleet number L3, parked beside a service truck on a mine pad, with a destroyed off-road tyre lying in the foreground.

Tips

Things worth saying out loud

The bog starts before you are in it

By the time the wheels are spinning the decision was already made, about three seconds and twenty metres back. Pick the line while the ground is still firm, and if the line is bad, take the long way. Momentum is not traction. Nobody has ever revved their way out of soft sand, and plenty have dug themselves to the axles trying.

Tyres get wrecked at the pile, not on the ramp

The cut happens where the spill sits โ€” loose rock at the face that everybody drives over because clearing it takes four minutes. A set of tyres costs more than most people's cars. Four minutes.

Clean floor, straight approach, no crab steering into the pile. That is the whole tyre policy.

Fix the windrow now

The next machine through is going faster than you, in worse light, and does not know that the edge moved. A berm is not paperwork โ€” it is the only thing between a tired operator and a long drop. If you notice it, you own it.

Machine, place, intent โ€” in that order

Good radio calls have a shape: what you are, where you are, what you are about to do. "Loader three, ramp four, coming up loaded." Everyone on the channel now has a picture. Long explanations at the wrong moment are worse than silence.

The last hour of nightshift

That is where the shortcuts live. The pre-start gets a tick instead of a walk, the handover happens through a window, and the incoming operator inherits a fault nobody mentioned. Do the handover properly first and have the coffee second. The machine gets a handover too, not just the seat.

When the storm arrives

Lightning does not negotiate and the pit is the flattest, most conductive place for a hundred kilometres. When the alarm goes, the machine gets parked properly, not abandoned mid-load, and everyone gets in a vehicle. The ore will still be there afterwards.

The photo below was taken from a light vehicle. That is the correct place to be standing.

The near miss you keep to yourself

It does not stay yours. It comes back on the next swing with somebody else driving, and they get no warning because the first one was never written down. Reporting it is not an admission of being a bad operator. It is the cheapest hazard control on site.

If you have to explain why it was safe

Then it was not. That instinct to start justifying โ€” before anyone has even asked โ€” is the most reliable hazard detector ever built, and every operator already has one fitted.

Storm over the workshop. Work stops, machines get parked, everybody gets inside something with a roof.
Multiple lightning strikes hitting the ground behind a mine site workshop at dusk, with a light vehicle parked in the foreground.
Torque setting Nobody ever bragged about the brakes on a Kingswood. They are still the reason it got home.

Contact

Available for trainer and assessor roles

Phone

0488 080 091

Email

nrhughes77@gmail.com

Based

Perth, WA

Roster

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